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Pigment dispersion is the process of suspending insoluble pigments in a liquid medium, typically water or organic solvent, so they can be used to create products such as inks, paints, and coatings. Traditionally, pigment dispersion is comprised of three main steps: wetting, deagglomeration, and stabilization. These three steps are outlined in further detail below.
When solid pigments are first added to the liquid medium, they are typically agglomerated together, with air entrapped on and within the pigment agglomeration. For proper wetting to occur, the air entrapped in the pigment needs to be replaced with the liquid medium. Using an additive called a wetting agent reduces surface tension and enables the liquid to achieve complete wetting of the pigment more easily.
Once complete wetting of the pigment particles is achieved, the large agglomerations of pigment must be broken up to reduce the particle size. This is commonly achieved through mechanical shear via a grinding mill. Reducing the surface tension in the liquid medium by a pigment wetting agent allows for faster deagglomeration and a more homogeneous particle size in the dispersion.
Electrostatic dispersant additives carry an ionic charge. They interact with the surface of the pigment particles to produce like-charged surfaces, which are typically cationic. These like charges on the surface of the pigment particles repel each other and keep the pigment from reagglomerating. Changing pH or adding ionic material can destabilize particles suspended with electrostatic dispersants.
Steric dispersant additives are molecules with an anchoring head group attracted to the pigment particles and tails attracted to the liquid phase of the dispersion. The head groups adsorb onto the surface of the pigments, and the tails orient themselves outward from the surface. The protruding tails repel each other and keep the pigment particles separated and suspended. Steric stabilization is incredibly stable at high salt concentrations and over a wide pH range.
Surfactants, or surface-active agents, are additives that reduce surface tension at the interface between two substances. In the case of wetting and dispersing pigments, reducing the surface tension between the solid pigment particles and the liquid carrier allows for faster and more efficient wetting and deagglomeration. Additionally, surfactants can adsorb onto the surface of pigment particles and provide steric stabilization of the dispersion. Commercially, many types of nonionic surfactants and anionic surfactants are used today as wetting agents and dispersants in inks, paints, and coatings. These surfactants are compared below based on performance characteristics.
Surfactant Type | Reduction of Surface Tension | Foam Tendency
|
Addition Rate (%)
|
---|---|---|---|
Alcohol Ethoxylate | Moderate
|
Moderate
|
1-3
|
Sulfosuccinate | Good
|
High
|
1-3=
|
Fluorosurfactants | Excellent
|
Low
|
0.01-0.05
|
Polyether Siloxane | Moderate
|
Moderate
|
1-3
|
Acetylene Diol | Good
|
Low
|
0.1-1
|
The Capstone™ grades listed below are designed to provide optimal pigment wetting for inks, paints, and coatings while eliminating the need for other wetting agents and defoamers. All grades listed below can be used for waterborne systems, but Capstone™ FS-3100 may be used for both waterborne and solventborne systems.
Grade | pH
|
Specific Gravity (g/mL)
|
Solids (%)
|
---|---|---|---|
Capstone™ FS-30 | 7 - 8.5
|
1.1
|
25
|
Capstone™ FS-31 | 7 - 8.5
|
1.1
|
25
|
Capstone™ FS-3100 | 7 - 8.5
|
1.35 - 1.39
|
100
|
Capstone™ FS-34 | 5.5 - 7.5
|
1.1
|
25
|
Capstone™ FS-35 | 5.5 - 7.5
|
1.1
|
25
|
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