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Product
|
Recommended Treat Rate % wt. | Function
|
---|---|---|
1 | 1 | EP AW CI AO
|
1-2
|
XX XXX XX XX
|
|
1-2
|
XX XX X X
|
X = Good, XX = Better, XXX = Best
EP = Extreme Pressure, AW = Anti-Wear, CI = Corrosion Inhibition, AO = Antioxidant
ZDDP-based additive package that delivers extreme pressure and anti-wear performance with basic antioxidant and rust protection.
Cost-effective, ashless packages containing sulfur and phosphorus that combine extreme pressure and anti-wear additives with yellow metal and steel corrosion inhibitors.
Product | Recommended Treat Rate % wt. | Function
|
---|---|---|
1 | 1 | EP AW CI AO |
HiTEC® 587 | 3-4
|
XXX XXX XXX XXX |
HiTEC® 552H | 3-4
|
XX XXX XX XXX |
X = Good, XX = Better, XXX = Best
EP = Extreme Pressure, AW = Anti-Wear, CI = Corrosion Inhibition, AO = Antioxidant
Premium additive package that delivers corrosion protection under salt water conditions, extreme load-carrying performance, and long-life at high temperatures.
Robust additive package combines corrosion and oxidation performance with extreme pressure and anti-wear protection to formulate high temperature, multipurpose greases.
Afton’s high-performance additives add individual performance attributes to grease formulations, allowing for maximum flexibility and the manufacture of unique greases. Afton’s key performance additives deliver wear and extreme pressure protection, corrosion inhibition, and high temperature performance.
Zinc Dialkyldithiophosphate (ZDDP)
ZDDP additives are commonly used in grease formulations as an inexpensive and effective way to reduce wear and oxidation. Afton manufactures ZDDP from primary and secondary alcohols to provide a range of performance options.
ZDDP additive made from primary alcohols provides exceptional anti-wear and antioxidant performance.
ZDDP additive made from a mixture of primary and secondary alcohols provides anti-wear protection across a wide temperature range.
ZDDP additive made from secondary alcohols delivers anti-wear and antioxidant performance at lower temperatures.
Ashless Anti-Wear (AW)
Ashless anti-wear additives are effective alternatives to zinc chemistries to reduce scuffing and fretting wear. HiTEC® 833 is an amine sulfurized phosphite additive that provides extreme pressure and anti-wear protection, notably in reducing fretting wear.
Sulfur Extreme-Pressure (EP) Sources
Sulfur-based additives are effective sources of extreme pressure protection for grease formulations.
Product
|
Description
|
Active Sulfur %
|
Total Sulfur %
|
---|---|---|---|
High sulfur content often used in combination with ZDDP
|
2
|
46
|
|
High sulfur content with very low chlorine content
|
28
|
46
|
|
Low activity sulfur for EP with excellent AO performance
|
32
|
12
|
Rust Inhibitors
Many grease applications require protection from rust attack on ferrous parts. Afton has a full portfolio of corrosion inhibitors, from static to salt spray to dynamic bearings, that cost-effectively protect critical metal parts from rust while maintaining grease stability, extreme pressure and wear protection. Under severely corrosive conditions, synergistic combinations of corrosion inhibitors can lower the total treat rate and cost.
Product
|
Chemistry
|
Description
|
---|---|---|
Imidazoline
|
Excellent CI at low treat rates in multiple applications
|
|
Succinate ester
|
Acidic inhibitor used at low treat rates that has good synergy with other CIs
|
|
Poly ester succinimide
|
Neutral inhibitor that exhibits good rust protection and friction reduction
|
|
Calcium Sulfonate
|
Low TBN sulfonate protects against corrosive/humid conditions such as ASTM B117 salt
|
Yellow Metal Protection
Yellow metals, such as copper and bronze, require specific corrosion inhibitors. HiTEC® 4313 is an ashless alkyl thiadiazole that scavenges sulfur and passivates metals to prevent yellow metal corrosion. HiTEC® 4313 is effective at very low treat rates, and contributes to the extreme pressure and antioxidant properties.
There are unique challenges to formulating a high temperature grease. Afton’s high temperature component additives increase oxidation resistance and improve the structural stability of grease to deliver better high temperature performance.
Product
|
Description
|
Benefits
|
---|---|---|
Synergistic AO combination
|
|
|
Functional succinimide dispersant
|
|
Product | Description
|
EP & AW
|
CI
|
Friction Modifier | Structural Modifier | AO | Complexing Agent |
---|---|---|---|---|---|---|---|
HiTEC® 587 | Premium package with extended life | X
|
X
|
1 | 1 | X
|
1 |
HiTEC® 552H | Robust EP/AW package with AO & rust protection | X
|
X
|
1 | 1 | X
|
1 |
HiTEC® 552 | Reliable ZDDP-based core | X
|
X
|
1 | 1 | X
|
1 |
HiTEC® 343G | Ashless sulfur/phosphorus core | X
|
X
|
1 | 1 | 1 | 1 |
HiTEC® 350G | Ashless sulfur/phosphorus core | X
|
X
|
1 | 1 | 1 | 1 |
HiTEC® 1656 | Primary/secondary ZDDP | X
|
1 | 1 | 1 | X
|
1 |
HiTEC® 7169 | Secondary ZDDP | X
|
2 | 1 | 1 | X
|
1 |
HiTEC® 7197G | Primary ZDDP | X
|
3 | 1 | 1 | X
|
1 |
HiTEC® 833 | Amine sulfurized phosphite | X
|
4 | 1 | 1 | 1 | 1 |
HiTEC® 312G | Sulfurized isobutylene | X
|
5 | 1 | 1 | 1 | 1 |
HiTEC® 313G | Sulfurized isobutylene | X
|
6 | 1 | 1 | 1 | 1 |
HiTEC® 7188 | Sulfurized olefin | X
|
7 | 1 | 1 | X
|
1 |
HiTEC® 536 | Carboxy-imidazoline mixture | 1 | X
|
1 | 1 | 1 | 1 |
HiTEC® 559 | Succinate ester | 1 | X
|
1 | 1 | 1 | 1 |
HiTEC® 538 | Neutral ashless | 1 | X
|
X
|
1 | 1 | 1 |
HiTEC® 614 | 30 TBN calcium sulfonate | X
|
X
|
1 | 1 | 1 | 1 |
HiTEC® 4313 | Thiadiazole | X
|
X
|
1 | 1 | X
|
1 |
HiTEC® 059 | Ashless phosphorus-based | 1 | 1 | X
|
1 | 1 | 1 |
HiTEC® 301 | Ashless phosphorus-based | 1
|
X
|
X
|
1 | 1 | 1 |
HiTEC® 7133 | Glycerol monooleate | X
|
X
|
X
|
1 | 1 | 1 |
HiTEC® 5825 | Solid olefin copolymer (25 SSI) | 1 | 1a | 1 | X
|
1 | 1 |
HiTEC® 5748 | Liquid olefin copolymer (25 SSI) | 1 | 2a | X
|
1 | 1 | |
HiTEC® 5751 | Liquid olefin copolymer (50 SSI) | 1 | 3a | X
|
1 | 1 | |
HiTEC® 152 | High MW PIB tackifier | 1 | 4a | X
|
1 | 1 | |
HiTEC® 7389 | Multipurpose PIB thickener | 1 | 5a | X
|
1 | 1 | |
HiTEC® 55562 | Phenolic/amine AO mix | 1 | 6a | 1 | X
|
1 | |
HiTEC® 637 | Boronated dispersant | X
|
7a | X
|
X
|
||
HiTEC® 611 | 300 TBN calcium sulfonate | X
|
X
|
1 |
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